Micro DTi Series

Hybrid machine with 8 processes in one Single Machining Centre.

Hybrid μEDM Machine

The DT-110i Hybrid μEDM machine has been engineered from day one to excel at micro-machining. Hybrid μEDM is the utilization of 2 or more processes, including EDM, on the same machine to achieve the highest levels of accuracy, precision and throughput.

For example, with its patented hybrid μEDM technology, micro-sized electrodes can be fabricated directly on the DT-110i with pinpoint accuracy. This can be done by first turning the electrode and subsequent fine machining using wire electrical discharge grinding.

Combine the 2 processes make the machining 50 to 100 times faster! The possibilities of the DT-110i are endless.

General Features

High stiffness gantry structure mounted on Natural granite table for high precision and damping characteristics
Precision ball screw drive system with fine pitch lead screw
High precision pre-loaded linear guide way with more than 350N/μm stiffness
High resolution of 0.1μm optical scale based linear encoder for precise closed-loop feedback
PC based CNC motion controller with 0.1 micrometer (100 nanometer) programming resolution
Mikrotools in-house developed touch screen based graphic user interface (GUI) for an operator friendly machine operation
Electrically isolated spindle to support traditional and nontraditional micro machining processes
Travel: 200 mm (X axis) x 100 mm (Y axis) x 100 mm (Z axis)
Compact floor footprint: 3 m X 2 m

DT-110i

DT-110i EDM

DT-110i Micro_turning 1

DT-110i Micro-turning 2

DT-110i Micro-milling

DT-110i OMM

DT-110i WEDG

DT-110i WEDM

DT-110i WEDM 2

Micro-Turning of shafts

Micro-EDM of World's smallest EDM hole Ø6.5μm

Micro-EDM Milling of Pyramid with dimension 25µm x 25µm x 35µm

Reverse EDM of 3x3 array of 300 µm shafts

WEDM of micro slots with 80 µm wall thickness

Nano- finish surface generated by SEDCM

Unleash the Full Capabilities

Electric Discharge Machining (EDM) based processes:

Micro-EDM Slot Milling/Drilling – Precision micro-machining of metallic materials irrespective of their hardness
Micro-Wire EDM – Precision profile cutting of metals and alloys
Micro-Wire Electrical Discharge Grinding – Preparation of micron sized tools
Simultaneous EDM-ECM (SEDCM) – Exceptional Nano-finished surfaces

Laser Ablation processes:

Micro-Laser Machining – Fine micro-slot cutting, surface texturing & engraving on metallic sheets

Traditional based processes:

Micro-Turning – Fabrication of micro-shafts
Micro-Milling/ Drilling – Precision levelling of parts, micro-slot & holes fabrication.

Accessories

On-Machine Measurement Device (OMM)
Wire Electric Discharge Machining Device (WEDM)
Wire Electric Discharge Grinding Device (WEDG)
High Speed Milling Spindle (HSS)
Fiber Laser Machining Device
Vibration Device
SEDCM Power Supply